top of page
LPS Industries Logo

What Is Hazmat Shipping? Meaning, Examples, Packaging Rules & Compliance Tips

  • LPS Industries
  • Sep 20, 2025
  • 4 min read

When you think of hazardous materials (HAZMAT), items like explosives and chemicals probably come to mind—but you may be surprised to learn that many everyday products are also regulated as dangerous goods. From perfumes, nail polish, and lithium batteries to cleaning agents, paints, and aerosols, these items require special handling and compliant packaging to be legally and safely shipped.


At LPS Industries, we specialize in non-bulk, UN rated, tested and certified complete Hazmat packages for shipping via UPS and FedEx as well as common carrier.


UN-certified hazmat packaging by LPS Industries, featuring durable barrier film bags with clear labeling, compliant with DOT and IATA regulations for safe transport of hazardous materials.

What Is Hazmat Shipping?

Hazmat shipping refers to the transportation of goods that are classified as hazardous materials—solids, liquids, or gases that pose a risk to health, safety, property, or the environment during transportation. The process is highly regulated by U.S. federal agencies such as the Department of Transportation (DOT) and includes strict requirements around:

  • Packaging

  • Labeling

  • Documentation

  • Employee training

  • Carrier selection

Failure to comply with hazmat shipping regulations can result in severe penalties, delays, and reputational damage.



What Products Are Considered Hazardous Materials?

Hazardous materials are divided into classes under the Federal Motor Carrier Safety Administration (FMCSA) guidelines.


Some of the classes of Hazmat include:

  1. Explosives – Fireworks, ammunition, detonators

  2. Gases – Propane, butane, compressed oxygen

  3. Flammable Liquids – Alcohol, gasoline, nail polish remover

  4. Flammable Solids – Matches, magnesium

  5. Oxidizers & Organic Peroxides – Bleach, hydrogen peroxide

  6. Toxic & Infectious Substances – Pesticides, medical waste

  7. Radioactive Materials – Medical isotopes, nuclear fuel

  8. Corrosives – Battery acid, cleaning agents

  9. Miscellaneous – Lithium batteries, dry ice, e-cigarettes

LPS Tip: Even if your product doesn’t seem dangerous, it may still fall under Class 9. Always review the SDS (Safety Data Sheet) and DOT regulations before shipping.



Why Hazmat Packaging Matters

At LPS Industries, we provide proprietary packaging that meet the stringent DOT and UN regulations. Our packaging solutions include:

• Multiple configurations of complete UN certified packaging kits

• Packages to ship your hazard in the most common primary containers

• Pre-printed hazard labels

• Ancillary items for cushioning and containment inside the package


Here are Important Steps for Shipping Hazardous Material

Shipping hazardous goods involves a multi-step process. Missing even one can result in serious consequences.


1. Classify Your Product

Identify your hazard class and UN number (United Nations identification code). This is mandatory for documentation and labeling. Classification is based on chemical composition, physical properties, and potential risks.

🔎 Use the product’s Safety Data Sheet (SDS) for information like flash point, reactivity, and toxicity.


2. Choose the Right Packaging

Packaging must be certified and compatible with the hazard class.

  • Steel drums and jerricans or glass bottles for liquid hazards

  • Plastic drums or HDPE containers for solid hazards

  • Absorbent-lined boxes for Class 6 infectious materials

LPS Industries offers DOT compliant packaging options to reduce risk and maximize efficiency.


3. The correct markings and labels include

  • Hazard labels

  • UN ID numbers

  • Orientation arrows

  • Handling instructions

Improper marking is one of the top reasons hazmat shipments are rejected or fined.


4. Prepare Shipping Papers

Documentation is critical. A compliant shipping paper may include

  • UN number and proper shipping name

  • Hazard class

  • Packing group (I, II, or III)

  • Quantity and packaging type

  • Emergency contact information

  • Certification statement by the shipper

Carriers like FedEx and UPS require strict adherence to paperwork accuracy.


5. Follow Carrier-Specific Rules

Most major carriers ship hazardous materials, but each has its own guidelines:

  • UPS: Offers ground and air hazmat services with specific training programs and packaging rules.

  • FedEx: Requires pre-approval for some hazmat items and restricts certain classes for air transport.

  • USPS: Highly limited hazmat acceptance (e.g., nail polish or batteries). No international hazmat allowed.

  • DHL: Only accepts certain consumer commodities under specific domestic conditions.

🔒 LPS Insight: Always consult your carrier’s dangerous goods guide before shipping. LPS can pre-design your packaging to meet carrier-specific requirements.



What Are the Regulations for Hazmat Shipping?

1. 49 CFR – U.S. Department of Transportation

Outlines requirements for:

  • Classification

  • Packaging

  • Labeling

  • Shipping papers

  • Training and recordkeeping

2. IATA (International Air Transport Association)

Applies to air shipments and includes:

  • Lithium battery transport

  • Package design for cabin pressure

  • Carrier-specific air restrictions

3. IMDG Code

International Maritime Dangerous Goods Code governs hazmat shipping by sea.



Penalties for Non-Compliance

Shipping hazmat materials improperly can result in:

  • Fines

  • Product seizure

  • Revocation of shipping privileges

  • Civil and criminal charges for willful negligence

At LPS Industries, we can help shippers avoid regulatory risks with UN rated packages.



How to Choose a Hazmat Packaging Supplier

When shipping dangerous goods, your packaging supplier should offer:

  • DOT compliant packages

  • Certified testing results

  • Pre-printed Hazard labels

LPS Industries delivers this and more. Whether you need UN rated packs or drums, warning labels, or overpacks, we’re ready to help.



Hazmat Shipping Made Safer with LPS Industries

Hazmat shipping doesn’t need to be overwhelming. With the right supplier and compliant packaging in place, you can ship dangerous goods confidently while protecting your business from fines and delays.

At LPS Industries, we combine our regulatory expertise with performance-oriented packaging solutions engineered to meet many of the demanding applications of shipping hazardous material.


Contact LPS Industries today for help with your certified packaging needs.



Comments


bottom of page